SpaceX announced that all flight hardware for the debut launch of the Falcon 9 vehicle has arrived at the SpaceX launch site, Space Launch Complex 40 (SLC-40), in Cape Canaveral, Florida.

Final delivery included the Falcon 9 second stage, which recently completed testing at SpaceX’s test facility in McGregor, Texas. SpaceX has now initiated full vehicle integration of the 47 meter (154 feet) tall, 3.6 meter (12 feet) diameter rocket, which will include a Dragon spacecraft qualification unit.

“We expect to launch in one to three months after completing full vehicle integration,” said Brian Mosdell, Director of Florida Launch Operations for SpaceX. “Our primary objective is a successful first launch and we are taking whatever time necessary to work through the data to our satisfaction before moving forward.”

Following full vehicle integration, SpaceX will conduct a static firing to demonstrate flight readiness and confirm operation of ground control systems in preparation for actual launch.

Though designed from the beginning to transport crew, SpaceX’s Falcon 9 launch vehicle and Dragon spacecraft will initially be used to transport cargo. Falcon 9 and Dragon were selected by NASA to resupply the International Space Station (ISS) once Shuttle retires. The $1.6B contract represents 12 flights for a minimum of 20 tons to and from the ISS with the first demonstration flights beginning in 2010.

SpaceX recently conducted a three-day long demonstration of cargo loading and unloading procedures for its Dragon spacecraft, which NASA has contracted to provide delivery services to the International Space Station (ISS) starting in 2010.

SpaceX hosted a group of NASA personnel at its corporate headquarters in Hawthorne, CA, including astronauts Marsha Ivins and Megan McArthur, and other key personnel from NASA‘s Johnson Space Center in Houston.

The tests covered a range of procedures using actual NASA cargo modules, in a variety of standard sizes, including powered cargo modules that provide temperature control for sensitive items such as medical and biological samples during their journey to the ISS, and return to Earth. Dragon is currently one of the only spacecraft in the world capable of transmitting status on environment-sensitive cargo back to Earth during transit to the ISS.

SpaceX performed the tests in an actual flight Dragon spacecraft outfitted with cargo racks, stowage lockers, as well as interior lighting, telemetry and environmental systems, as will be employed while Dragon is berthed at the ISS.

“SpaceX was honored to host the NASA crew, and pleased by their positive feedback and remarks,” said John Couluris, SpaceX Director of Mission Operations. “We look forward to the day when the first of many Dragons arrive at the ISS delivering actual cargo in support of continued ISS operations.”

Under NASA’s Commercial Orbital Transportation Services (COTS) program, SpaceX will perform three flights of the Dragon spacecraft to demonstrate delivery of cargo to the ISS as well as returning cargo to Earth. Following those flights, SpaceX will begin the NASA Commercial Resupply Services (CRS) contract, conducting a minimum of 12 cargo flights between 2010 and 2015 with a guaranteed minimum of 20,000 kg to be carried to the ISS.

SpaceX’s Falcon 9 is a medium-to-heavy lift, two-stage launch vehicle capable of lifting approximately 11 tons to low Earth orbit (LEO) and in excess of 4.5 tons to Geosynchronous Transfer Orbit (GTO). Designed to the highest levels of reliability and performance, SpaceX’s Falcon 9 and Dragon spacecraft were selected by NASA to resupply the ISS when the Space Shuttle retires.

SpaceX successfully conducted two static firings of the first stage, nine engine cluster for its Falcon 9 launch vehicle. The firings took place at SpaceX’s Texas Test Site, a 300-acre structural and propulsion testing facility just outside of Waco, Texas. With completion of these tests, the first stage has now passed both structural and propulsion acceptance testing and will ship to Cape Canaveral in preparation for the first flight of Falcon 9.

The first test fired for 10 seconds and occurred on October 12th at approximately 7:30 pm CDT. The second test began around 4:30 pm CDT on October 16th, and lasted 30 seconds.

The first stage of Falcon 9 uses a cluster of nine SpaceX-designed and developed Merlin engines. Using rocket-grade kerosene and liquid oxygen, the cluster generates nearly a million pounds of thrust for the vehicle upon liftoff. The Merlin engine is one of the only liquid rocket engines designed in the United States in the last few decades, and is now among the highest performing gas generator cycle kerosene engines ever built, exceeding the Boeing Delta II main engine, the Lockheed Martin Atlas II main engine, and on par with the Saturn V F-1 engine.

The stage will ship to SpaceX’s launch site at Cape Canaveral next month to begin vehicle integration in preparation for first flight. The inaugural flight of Falcon 9 will be a demonstration flight and will launch a Dragon spacecraft qualification unit into orbit to provide SpaceX with valuable aerodynamic and performance information.

SpaceX has announced a second user conference for its commercial product DragonLab, a free-flying, reusable spacecraft capable of hosting pressurized and unpressurized payloads to and from orbit. The event will focus on the needs of European users and take place on October 29^th, 2009, in Haarlem, Netherlands.

DragonLab provides a platform for in-space experimentation, including recovery of pressurized and some unpressurized payloads, as well as deployment of small spacecraft. As a complete system, DragonLab provides a highly capable spacecraft platform that includes propulsion, power, thermal control, environmental control, avionics, communications, thermal protection, flight software, guidance, navigation and control, entry, descent and landing, and recovery.

The user conference is an opportunity for potential customers to explore DragonLab’s capabilities, as well as present customer-specific interests and requirements. The agenda includes an overview of the Dragon spacecraft, concept of operations, payload accommodations and cost parameters.

DragonLab is an alternate configuration of SpaceX’s Dragon spacecraft, which, along with the Falcon 9 launch vehicle, has been contracted by NASA to provide cargo resupply services to the International Space Station as early as 2010.

To express interest in attending the user conference, visit www.DragonLabUserConference.com.

SpaceX announced this past week the successful demonstration of a proximity sensor, called DragonEye, on NASA’s STS-127 shuttle mission. DragonEye launched aboard the Space Shuttle Endeavour on July 15th, 2009, and was tested in proximity of the International Space Station (ISS) in preparation for future visits by SpaceX’s Dragon spacecraft.

With the help of NASA’s Commercial Crew and Cargo Program Office, DragonEye, a Laser Imaging Detection and Ranging (LIDAR) sensor, has undergone flight system trials aboard Space Shuttle Endeavour in preparation for guiding the Dragon spacecraft as it approaches the ISS. The DragonEye LIDAR system provides three-dimensional images based on the amount of time it takes for a single laser pulse from the sensor to the reach a target and bounce back, providing range and bearing information from the Dragon spacecraft to the ISS.

DragonEye will make its operational debut on the final flight of the Dragon spacecraft under NASA’s Commercial Orbital Transportation Services (COTS) program, where the spacecraft will demonstrate the ability to berth with the ISS.

Developed in just 10 months from concept to final hardware, DragonEye was delivered to NASA’s Kennedy Space Center on February 16th, 2009, for integration with the Space Shuttle Endeavour, successfully completing all of NASA’s payload safety milestones.

Using flight data gathered onboard Space Shuttle Endeavour, DragonEye was able to detect the ISS and track it through various approach and departure maneuvers. Upon Endeavour’s return, the DragonEye system was returned to SpaceX, where flight data from the sensor was retrieved and is currently under evaluation.

“The verification and functionality of SpaceX’s DragonEye are a testament to the unique government-commercial partnership created by NASA’s COTS program,” said Gwynne Shotwell, President, SpaceX. “SpaceX appreciates NASA’s support with DragonEye and is proud to be a part of a program that is shaping the future of American spaceflight.”

Together with SpaceX’s Falcon 9 launch vehicle, the Dragon spacecraft is under contract with NASA to provide cargo resupply to the ISS when the Space Shuttle retires. This contract includes 12 flights between 2010 and 2015, with a guaranteed minimum of 20,000 kg of pressurized and unpressurized cargo to be carried to the ISS. SpaceX is the only COTS contender that has the capability to return cargo to Earth.

SpaceX has announced the successful completion of qualification testing for the Falcon 9 launch vehicle first stage tank and interstage. Testing took place at SpaceX’s Texas Test Site, a 300 acre structural and propulsion testing facility, located just outside of Waco, Texas.

The first stage tank and interstage hardware were subjected to a proof test of 1.1 times the maximum expected operating pressure (MEOP), and a burst pressure proof test of 1.4 MEOP; qualifying both articles with a 1.4 factor of safety. The 1.4 factor of safety designation means that the first stage tank and the interstage can withstand 140 percent the maximum internal pressure expected during flight, and qualifies both pieces of hardware to meet human rating safety requirements, as defined by NASA. The first stage also passed this human rating milestone when subjected to structural bending tests.

The testing regimen included over 150 pressurization cycles, exceeding the number of required life cycles by more than 100. In addition, the first stage and interstage were subjected to stiffness tests, maximum dynamic pressure loading and main engine cutoff conditions; all at expected values, as well as ultimate loads.

“Falcon 9 continues to pass qualification testing in preparation for its first flight, scheduled for 2009,” said Elon Musk, CEO and CTO of SpaceX. “All hardware was designed to be man-rated, and these tests confirm that SpaceX is one step closer to flying humans on the Falcon 9/Dragon system.”

Falcon 9’s first stage and interstage also passed ground wind qualification tests, critical for when the vehicle is vertical on the launch pad at Cape Canaveral Air Force Station in Florida. Both components were designed, built and tested by SpaceX.